Automotive Manufacturing Services

Solutions for Automotive OEMS and Tier 1 Suppliers

We specialize in delivering high-quality, precision solutions to meet the dynamic needs of the automotive industry. Our comprehensive services include:

1. Advanced Rapid Prototyping

Streamline product development with cutting-edge rapid prototyping technologies:

-Additive manufacturing for complex geometries
-CNC machining for high-precision prototypes
-Multi-material prototyping for testing performance and fit
-Iterative design feedback to optimize components before production
-Fast-turnaround options to accelerate development cycles

2. Design & Engineer for Prototype and Low-Volume Production

From concept to pilot runs, we support low-volume production with:

-Precision injection molding
-Durable urethane casting
-Small-scale stamping for intricate components
-Design-for-manufacturability (DFM) consultations to refine prototypes
-Efficient material utilization to minimize waste

3. Scalable Production Parts Supply

We bridge the gap between development and full-scale production with:

-Bridge tooling and part supply for transitional phases
-Low-to-medium volume production tailored to your needs
-Reliable service part supply, leveraging both new and existing tooling
-Supply chain support for consistent material and part delivery
-On-demand production scalability to address fluctuating demand

4. Automotive Assembly Solutions

Streamline assembly processes with tailored automotive solutions, including:

-Sub-assembly services to support complex component integration
-Final assembly operations to ensure seamless product readiness
-Integration of electrical and mechanical components for EVs and hybrid systems
-Packaging and kitting services for efficient shipping and inventory management

5. Custom Plant Floor Manufacturing Support

Optimize your production processes with our tailored manufacturing solutions:

-Custom-designed assembly fixtures, jigs, and equipment
-Precision check fixtures and inspection tools for quality assurance
-Automation solutions to improve plant efficiency and reduce downtime
-Bespoke solutions to address unique manufacturing challenges

6. Service Parts Manufacturing for OEMs

Ensure a seamless supply of high-quality service parts for the automotive market:

-Manufacturing replacement parts using new or existing tooling
-Producing low-volume service parts for discontinued or legacy models
-Ensuring part consistency and quality to meet OEM standards
-Flexible production schedules to align with market demand fluctuations
-Cost-effective solutions for maintaining inventory and reducing lead times

7. Uncompromising Quality and Certifications

Our commitment to quality ensures your parts meet the highest industry standards, from prototypes to full production runs:

-Quality assurance testing to meet stringent automotive standards
-ISO 9001 and AS9100 certified: Adhering to rigorous quality management systems for aerospace and automotive industries.
-ITAR compliance: Guaranteeing secure handling of controlled technical data for defense-related applications.
-Comprehensive inspections and testing to verify part accuracy and performance.
-Traceability systems for material and production processes.
-Continuous improvement initiatives to drive manufacturing excellence.

We take pride in providing adaptable, innovative solutions that keep your automotive projects on track and within budget. Let us help you bring your vision to life with precision and expertise.

Complete Seat Programs

RCO Engineering is the industry leader in seating engineering and design. Our turnkey solutions for automotive, aerospace, and military vehicle seating include custom concept development, modification, structure design, production, and testing services.

Capabilities include foam skiving and pouring, pattern development, fabric cutting, sewing, frame structures, plastic components, complete seat manufacturing, testing, and concept validation. We have an in-house aluminum foundry dedicated to the production of custom tooling as well as Krauss-Mauffei and Cannon foam machines. Our Lectra automatic cutting equipment cuts patterns with precision and allows us to efficiently cut and sew premium seating systems.

We are AS9100D with ISO9001:2015 certified and carry a number of additional industry specific quality certifications. Besides a leading position in end-to-end automotive manufacturing services, our decades’ of experience and reliability have led to our place as the largest seating development company in the industry.

Automotive components we engineer, prototype, test, and produce.

Our team of highly qualified engineers and production specialists coupled with our state-of-the-art facilities helps us innovate, develop, test, and produce to the most exacting customer demands. Today, as a leading supplier for the automotive industry, we offer complete, concept-to-production services for automotive brands.

Our ability to expand our capabilities stems from our continued investments in advanced technology, proprietary processes, and above all, a talented workforce that includes creative designers and engineers, accomplished prototype builders, testing experts, and comprehensive production specialists.

No matter how complex your requirements for manufacturing customized automotive components and assemblies, we can exceed your expectations. Whether it is chassis systems and other under-hood components or interior plastics, seating, and other accessories, we’re the one-stop solution for all your automotive design and manufacturing needs.

Within the first decade of RCO Engineering’s founding, we established our position as the go-to company for a range of automotive manufacturing services, earning the trust of reputable international automotive brands. Besides delivering standardized as well as customized seating solutions that fit our clients’ specific needs, the services we provided and continue to excel in range from automotive engineering and prototyping to product development and testing.

From then on, our specialized expertise in developing engineered solutions has extended to include all other domains to fulfill the unique and diverse requirements of our automotive clients. With a focus on innovation, we have emerged as a leading provider of end-to-end automotive manufacturing services from conception to production.

Throughout our 43 years, automakers and suppliers have turned to us again and again for:

DESIGN AND ENGINEERING

As a key supplier to the industry, RCO has excelled in the continuous improvement, quality and value initiatives the OEMs have set forth. RCO is proud to be a trusted supplier to the automotive industry and a leader in customer service and quality.

From design to production and everything in between.

Regardless of the type of automotive manufacturing services you need, we’re the one-stop solution provider for every stage - from concept to production. We’ve built our reputation in the auto industry as a truly comprehensive partner. Whether it’s automotive seat manufacturing, developing automotive components, rapid prototyping, or providing contract labor, we get the job done on time and with standout quality. Our penchant for innovation drives us to design and manufacture high-quality automotive components and accessories that continue to push the benchmarks of comfort, convenience, safety, and performance.

Automotive Manufacturing Services

Proficient in numerous automotive manufacturing capabilities with an expertise in automotive seating.

INTERIOR

EXTERIOR

Solutions for Automotive OEMS and Tier 1 Suppliers

We specialize in delivering high-quality, precision solutions to meet the dynamic needs of the automotive industry. Our comprehensive services include:

1. Advanced Rapid Prototyping