INTERIOR
- COMPLETE SEATS
SEAT STRUCTURE
FRAME
COMPONENTS
SOFT AND HARD TRIM
ARM REST
HEAD REST
SIDE SHIELDS
- CENTER CONSOLE
- INSTRUMENT PANEL
- OVERHEAD CONSOLE
- INSTRUMENT CLUSTER
- GAP HIDER
- CARPET
- HEADLINER
EXTERIOR
- FASCIA
- BUMPERS
- GRILL
- SPLITTER
- HOOD SCOOP
- MIRRORS
- HEADLIGHTS
- WHEEL FLARES
- HINGES
- BRACKETS
- EXHAUST SURROUND
- HEAT SHIELD
- SILL PLATE
- PROTOTYPE FRAMES
- WHEEL LINER
- BATTERY COVERS
Solutions for Automotive OEMS and Tier 1 Suppliers
We specialize in delivering high-quality, precision solutions to meet the dynamic needs of the automotive industry. Our comprehensive services include:
1. Advanced Rapid Prototyping
Streamline product development with cutting-edge rapid prototyping technologies for automotive part manufacturing:
- Additive manufacturing for complex geometries
- CNC machining for high-precision prototypes
- Multi-material prototyping for testing performance and fit
- Iterative design feedback to optimize components before production
- Fast-turnaround options to accelerate development cycles
2. Design & Engineer for Prototype and Low-Volume Production
From concept to pilot runs, we support low-volume production and auto part manufacturing with:
- Precision injection molding
- Durable urethane casting
- Small-scale stamping for intricate components
- Design-for-manufacturability (DFM) consultations to refine prototypes
- Efficient material usage to minimize waste
3. Scalable Production Parts Supply
We bridge the gap between development and full-scale automotive part production with:
- Bridge tooling and part supply for transitional phases
- Low-to-medium volume production tailored to your needs
- Reliable service part supply, leveraging both new and existing tooling
- Supply chain support for consistent material and part delivery
- On-demand production scalability to address fluctuating demand
4. Automotive Assembly Solutions
Streamline assembly processes with tailored automotive and parts manufacturing solutions, including:
- Sub-assembly services to support complex component integration
- Final assembly operations to ensure seamless product readiness
- Integration of electrical and mechanical components for EVs and hybrid systems
- Packaging and kitting services for efficient shipping and inventory management
5. Custom Plant Floor Manufacturing Support
Optimize your production processes with our tailored automotive manufacturing solutions:
- Custom-designed assembly fixtures, jigs, and equipment
- Precision check fixtures and inspection tools for quality assurance
- Automation solutions to improve plant efficiency and reduce downtime
- Bespoke solutions to address unique manufacturing challenges
6. Service Parts Manufacturing for OEMs
Ensure a seamless supply of high-quality service parts for the automotive market:
- Manufacturing replacement parts using new or existing tooling
- Producing low-volume service parts for discontinued or legacy models
- Ensuring part consistency and quality to meet OEM standards
- Flexible production schedules to align with market demand fluctuations
- Cost-effective solutions for maintaining inventory and reducing lead times
7. Uncompromising Quality and Certifications
Our commitment to quality ensures your parts meet the highest industry standards, from prototypes to full production runs:
- Quality assurance testing to meet stringent automotive standards
- ISO 9001 and AS9100 certified: Adhering to rigorous quality management systems for aerospace and automotive industries.
- ITAR compliance: Guaranteeing secure handling of controlled technical data for defense-related applications.
- Comprehensive inspections and testing to verify part accuracy and performance.
- Traceability systems for material and production processes.
- Continuous improvement initiatives to drive manufacturing excellence.
We take pride in providing adaptable, innovative solutions that keep your automotive projects on track and within budget. Let us help you bring your vision to life with precision and expertise.
Complete Seat Programs
RCO Engineering is the industry leader in seating engineering and design. Our turnkey solutions for automotive, aerospace, and military vehicle seating include custom concept development, modification, structure design, production, and testing services.
Capabilities include:
- foam skiving and pouring
- pattern development
- fabric cutting
- sewing
- frame structures
- plastic components
- complete seat manufacturing
- testing
- concept validation.
We are AS9100D with ISO9001:2015 certified and carry several additional industry specific quality certifications. With decades of experience, we’re the largest seating development company and leaders in end-to-end automotive manufacturing.
Automotive components we engineer, prototype, test, and produce.
Our expert team and advanced facilities let us innovate, test, and produce to meet exact customer demands. As a leading automotive supplier, we provide concept-to-production services for automotive brands.
Our prototyping and part manufacturing capabilities stem from our continued investments in advanced technology, proprietary processes, and above all, a talented workforce. The RCO team includes creative designers and engineers, accomplished prototype builders, testing experts, and comprehensive production specialists.
No matter how complex your requirements for manufacturing customized automotive components and assemblies, we can exceed your expectations. From chassis systems and other under-hood components to interior plastics and seating, we cover it all. We’re the one-stop solution for all your automotive design and manufacturing needs.
In our first decade, RCO Engineering became the go-to for high and low volume automotive manufacturing services. We earned the trust of top global automotive brands. We deliver standardized and customized seating solutions that fit our clients’ specific needs. Our automotive and parts manufacturing continue to excel in range from automotive engineering and prototyping to product development and testing.
We have expanded our expertise to meet the diverse needs of our automotive clients. With a focus on innovation, we became a leader in end-to-end automotive manufacturing, from concept to production.
Throughout our 43 years, automakers and suppliers have turned to us again and again for these automotive manufacturing services:
As a key industry supplier, RCO excels in continuous improvement, quality and value initiatives the OEMs have set forth. RCO is a trusted supplier to the automotive industry and a leader in customer service and quality.
From design to production and everything in between.
Regardless of the automotive manufacturing service, we’re the one-stop solution provider. We cover every stage—from concept to production. We’ve built our reputation in the auto parts manufacturing industry as a truly comprehensive partner.
From seat manufacturing and component development to rapid prototyping and contract labor, we deliver on time with exceptional quality. Our penchant for innovation drives us to design and manufacture high-quality automotive components and accessories. We push the benchmarks of comfort, convenience, safety, and performance for automotive parts manufacturing.