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CNC machine used in custom foam molding at RCO Engineering

 

Our Custom Foam Services

Custom foam services include:

  • Automotive & aerospace seating
  • Low volume production programs
  • One-off prototypes
  • Large scale foam projects
  • Foam assemblies with various densities


RCO can design and fabricate the perfect custom molded foam solution in various densities, colors, and textures.

 

Molded Foam Prototypes

RCO uses advanced equipment for custom milled and molded foam work. Our experienced team can create custom foam molded products like cushions and backs for premium seating. We can also produce other foam-based components for the automotive, defense, and VIP aerospace industries.

RCO has the capacity for:

 

We’re proud to be trusted by top global brands as leading experts in foam seating.

Example of aerospace foam product made through custom foam molding at RCO Engineering

Molded Foam Benefits

Molded foam offers many benefits over other types of foam:

  • more durable and has a longer lifespan
  • more resistant to water, chemicals, and temperature extremes
  • provide superior support and comfort when properly designed

 

Custom Molded Foam Services

RCO provides complete custom molded foam services, including design, prototyping, production, and assembly. Our team has extensive experience in Molded foam technology and can assist you with every step in molded foam manufacturing.

We can design custom foam molded seats to fit your specific vehicle. Our team can deliver any:

  • shape
  • size
  • density
  • color
  • texture

 

Similarly, we design foam prototypes to your specifications for testing fit, form, and function. Our prototypes in a variety of materials, including foam, plastic, and metal.

 

Man uses machine for custom foam molding at RCO Engineering

In Our Molded Foam Facility You’ll Find

 

We create custom foam molding prototypes using:

  • CNC FOAM MILLS
  • POLYURETHANE FOAM MOLDING POUR MACHINES
  • SKIVED FOAM STATIONS
  • MEASUREMENT, TESTING, AND DEVELOPMENT IN OUR IN-HOUSE ILD LAB
  • EXPERTISE WITH FOAM MEETING PART 25

Large saw used for custom foam molding at RCO Engineering

 

Molded Foam Commodities

We can create a range of custom foam molded products including:

  • SEAT BACKS
  • SEAT CUSHION
  • BOLSTERS
  • HEAD RESTS
  • FOOT RESTS
  • ARM RESTS
  • FOAM CONSOLES

Man adjusting foam during custom foam molding process at RCO Engineering
Man finishing foam product after custom foam molding at RCO Engineering
Man hardworking molded foam after custom foam molding at RCO Engineering

Contact Us About Our Custom Foam Molded Products Today

RCO Engineering is proud to offer our Molded Foam products to better serve you. Contact us for more information—our team is ready to answer your questions and discuss your project.